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71

Is yours a concrete, sorry, 'Ferro' boat...?!  Do you work with Ferrocement boats?  Tell us about it!

Do you own a concrete boat? Did you build her yourself? How long have you had her? We'd love to hear all about it. 
Perhaps  you work with concrete boats? We'd love to hear all about your work and have some hints and tips on concrete boat maintenance.
What, in your opinion, are the advantages and disadvantages of a concrete yacht? Tell us, or better still, show us your photographs too!

Ferro boat half submergedThis is a very sad sight we saw , in June 2000, in Simpson Bay Lagoon in Sint Maarten, scene of hurricanes every year for the last five years. 
Can anyone tell us, is this an entirely normal degree of disintegration, under the circumstances, or was the boats' hull faulty in the first place. We found it quite  an alarming sight. The concrete is entirely missing from the steels, the framework being entirely visible, as though picked clean by some flock of vultures. Did the concrete drop out under impact or disintegrate through contact with the water? Perhaps someone with experience of concrete hulls will be able to suggest how the hull got this way... 

 If anyone has photographs of a concrete boat being built we would be fascinated to see them as, doubtless, would other readers...in the meantime, for those who are wondering what a 'ferro' boat is, Captain Quite-Right has a few words to say...

"This method of boat building requires layers of welded wire mesh to be wired to the intersections of steel rods and tubes following the skeletal outline of the intended hull. After forming a close meshed construction, in the shape of the vessels' hull, the complete framework is rendered with a semi-liquid mortar mix that is waterproof. 

This operation is crucial, in that the framework has to be rendered simultaneously from both outside the hull and inside. The best composition of mortar is said to contain pozzolano, the same volcanic ash that was used by the Romans for its adhesive qualities; fine sand and cement and, when cured: Hey Presto! You have a vessel. Like baking an elaborate cake but on the grand scale.

Although concrete ships were introduced in the First World War, the Ferrocement vessel is far removed from these, and employs a far more refined lay-up. 

This technique was first introduced in Italy, by Professor Luigi Nervi, who successfully used it to make the spring-diving boards for the Olympic Games of 1943. He then expanded his activities into the field of buildings. Such was the confidence placed in this medium, that the roofs of Sydney Opera House are constructed of Ferrocement. 

Although maligned by some, this technique has been used to build tens of thousands of Ferrocement boats; harbour launches and other craft to over 100 feet in length. The wooden sampans of China have virtually disappeared, mass-produced Ferrocement equivalents being preferred."

Perhaps you are a 'Ferro' enthusiast? We'd love to hear all about it, and about you.
If you haven't already been there, you may enjoy our Tough Stuff pages, another part of the Technical section.


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